Infrared Asphalt Repair & Patching

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Your Trusted Green Bay Infrared Repair Contractor

When asphalt begins to crack, settle, or form potholes, infrared asphalt repair is one of the most efficient and cost-effective ways to restore damaged commercial pavement without tearing everything out and starting over.

As the first company to introduce the infrared pavement repair process in Wisconsin, Asphalt Seal & Repair has decades of experience refining our approach for commercial applications. Our team uses professional-grade infrared heating equipment and high-quality hot mix asphalt to deliver repairs that are:

  • Seamless and watertight
  • Long-lasting and structurally sound
  • Completed with minimal disruption
  • Designed to reduce liability risks

Because we reheat and bond the existing asphalt rather than removing large sections, infrared patching preserves your pavement and lowers material waste. Over time, this method helps property owners avoid the costs of premature pavement replacement.

If you’re looking for a reliable, long-term repair solution instead of a temporary fix, Asphalt Seal & Repair is here to help.

Request an Estimate for Infrared Asphalt Repairs
Call Today: (920) 338-0130

How Infrared Asphalt Repair Works

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1. Infrared Heating

An infrared heater is placed over the damaged area. The equipment gradually heats the existing asphalt, softening it without burning it. This creates a workable surface while preserving much of the original material.

2. Material Integration

Once the asphalt reaches the proper temperature:

  • We rake and scarify the softened surface
  • Fresh hot mix asphalt is added as needed
  • The materials are blended together

This step is what makes infrared asphalt repair so effective. Instead of layering new material on top, the repair becomes part of the original pavement.

3. Final Compaction & Quality Check

The repaired area is compacted using professional rollers to ensure proper density and durability. After compaction, we confirm the surface is:

  • Smooth and level
  • Properly sloped for drainage
  • Fully bonded and watertight

Pros & Cons of Infrared Asphalt Repair

Pros

Seamless Repairs

No cold joints where new asphalt meets old, reducing the chances of water infiltration and premature failure.

Less Disruption

Minimal digging or hauling means faster completion and reduced impact on your business operations..

Time-Efficient

Most infrared asphalt repairs are completed in a single visit.

Saves Money Over Time

Because the repair bonds properly and lasts longer, property owners avoid frequent repeat fixes.

Preserves Existing Pavement

Infrared pavement repair reuses existing asphalt, reducing material waste and supporting environmentally responsible practices.

Better Longevity

Proper compaction and thermal bonding extend the life of the repair compared to temporary methods.

Cons

Limited for Large-Scale Reconstruction

Infrared repair is not designed for full road rebuilds or major base failures.

Dependent on Surface Conditions

The underlying base must be structurally sound for optimal results.

Cost Variation

For very minor, temporary fixes, cold patching is cheaper upfront—but it’s not a long-term solution.

Weather Sensitivity

Proper ambient temperatures are required to achieve the best bonding results.

Infrared Patching Compared to Traditional Methods

Choosing the right repair method depends on the severity of the damage, your budget, and how long you want the repair to last. Below is a comparison of infrared asphalt repair and other common patching methods used in commercial pavement maintenance.

Traditional Patching Methods

Cold Patching

Cold patching uses pre-mixed asphalt that does not require heating. The material is placed directly into the damaged area and compacted.

While it is fast and inexpensive upfront, cold patching is generally considered a temporary fix. Because it does not bond seamlessly with the surrounding asphalt, it can loosen over time, creating entry points for water.

Traditional Remove-and-Replace Patching

This method involves cutting out the damaged asphalt, removing it entirely, and installing new hot mix asphalt in its place.

Although durable when done properly, traditional patching creates seams between the old and new asphalt. These seams can become weak points through which water can enter, potentially leading to future failures.

When to Use Each

For larger structural pothole repairs, traditional patching or reconstruction may be necessary. For surface-level damage, infrared asphalt repair often provides a more efficient solution.

What Are the Differences Between Patching Methods?

Infrared Asphalt Repair

  • High durability due to thermal bonding
  • Cost-effective in the long term because repairs last longer
  • Minimal downtime for commercial properties
  • No follow-up repairs needed in the short term

Best for: Reliable, long-lasting repair for damage that is not structurally extensive

Cold Patching

  • Low durability and considered temporary
  • Lower upfront cost, but often replaced quickly
  • Minimal downtime, but shorter lifespan.

Best for: Very small areas needing urgent short-term stabilization

Traditional Remove-and-Replace Patching

  • Moderate durability
  • Requires more material and labor
  • Longer downtime compared to infrared repair
  • Seams remain vulnerable to water infiltration

Best for: Extensive damage that cannot be corrected through heating and blending.

If you’re unsure which method is right for your property, our team can evaluate your pavement and recommend the most cost-effective approach. For many commercial property owners in Green Bay, infrared asphalt repair strikes the right balance between performance, efficiency, and long-term value.

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Best Uses For Infrared Pavement Repair

Because infrared pavement repair blends new and existing asphalt together, it is ideal for localized damage that has not yet compromised the entire pavement structure. This includes:

  • Asphalt ramping adjustments
  • Bird baths (low spots that collect water)
  • Depressions and water holes
  • Manhole and utility adjustments
  • Oil-damaged areas
  • Potholes
  • Minor sinkholes
  • Speed bump repairs
  • Storm drain areas
  • Trip hazards that increase liability

Because infrared pavement repair blends new and existing asphalt together, it is ideal for localized damage that has not yet compromised the entire pavement structure.

Why Choose Asphalt Seal & Repair for Infrared Asphalt Repair?

At Asphalt Seal & Repair, we bring half a century of hands-on experience to every commercial paving project we complete.  As the first company in Wisconsin to use infrared asphalt repair technology, we understand how to maximize its performance in Green Bay’s climate.

Property owners and managers choose us because we offer:

  • Professional-grade infrared heating equipment
  • Skilled, trained technicians
  • Careful surface evaluation before every repair
  • A comprehensive approach that includes sealcoating services and pavement marking 
  • Transparent communication from estimate to completion

Our goal is simple: to deliver durable asphalt repairs that protect your pavement, your visitors, and your bottom line.

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Schedule Your
Infrared Asphalt Repair Today

Infrared asphalt repair offers a fast, durable, and cost-effective way to restore your commercial pavement in Green Bay. With seamless bonding, reduced downtime, and extended lifespan benefits, it is one of the most efficient repair methods available for localized damage.

Contact Asphalt Seal & Repair for an infrared asphalt repair estimate today!

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Our Service Areas

Wisconsin’s Premier Full-Service Pavement Maintenance Provider

After more than 5 decades in the industry, Asphalt Seal & Repair continues to be the premier pavement maintenance contractor of choice throughout Wisconsin.

Our Office

2077 Enterprise Drive
De Pere, WI 54115
920-338-0130

If you have a job outside of our service area, our Pave America partners can help.

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